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    HBW Solutions believes in providing our clients with CQV teams that consist of cross trained engineers who also have design experience. It is important that when our clients hire HBW, we provide them with a smart project team that has experience working together. This ensures that the facility production systems are qualified against appropriate standards and validated as efficiently as possible.

    DELIVERING
    VALIDATED
    SYSTEMS

    HBW Solutions can provide:

    HBW Solutions can provide:

    • Engineering Support Throughout Construction (Includes Monitoring of Mechanical and Electrical Systems During Construction and Issues Tracking/ Resolution, Passivation Planning/Monitoring, and Turnover Package Review)
    • Automation Checkout and Operational Start-up Immediately Following Handover of Systems from Construction
    • Systems Qualification Document Generation and Execution
    • Operations Subject Matter Experts (Process, Cleaning, Sterilization, Utilities)
    • Validation Master Planning
    • Validation Document Generation and Execution
    • Factory Acceptance Testing (Document Preparation and Execution)
    • Site Acceptance Testing (Document Preparation and Execution)
    • Quality Risk Assessments
    End of Production Processing

    Unit operation/
    Process Parameter

    Biological,
    Chemical, Physical

    Hazard
    Description

    Control
    Measures

    Control
    Limits

    Monitoring
    System/Procedures

    Dismantling of parts and accessories of the soiled equipment

    B

    C

    P

    Drying of product on the surfaces
    of parts/equip

    Engineering Controls
    Quality Controls

    Dirty Hold Times (TBD)

    SOP, PCS, Change Management System

    Biological contaminents parts and equipment on personnel clothing

    SOP, PPE

    N/A

    SOP, Visual Inspection

    ---

    ---

    ---

    ---

    Damage to equipment during removal
    Dropping of parts onto the floor

    SOP

    JHA analysis

    SOP, Visual Inspection

    Operational Qualification

    Item No.r

    CIP Operational
    qualification Testing

    Acceptance
    Criteria

    Results

    1.2.12

    Confirm the EP_AIR_BLOW Phase initiates and
    the following Key Actions are performed:

    • Client Tank device sequence is set to Air Blow Sequence.

    EP_AIR_BLOW initiates and the following Actions Occur:

    • Client Tank device sequence is
      set to Air Blow Sequence.

    EP_AIR_BLOW initiates.

    Client Tank device sequence is set to Air Blow Sequence
    and the sequence and steps through in accordance with
    the Client Tank Device Sequence Chart.

    1.2.13

    Confirm the EP_GRV_DRN Phase initiates and
    the following Key Actions are performed:

    • Client Tank device sequence is set to Gravity
      Drain Sequence.

    EP_GRV_DRN initiates and the following Actions Occur:

    • Client Tank device sequence is
      set to Gravity Drain Sequence.

    EP_GRV_DRN initiates.

    Client Tank device sequence is set to Gravity Drain
    Sequence and the sequence steps through in
    accordance with the Client Tank Device Sequence Chart.

    1.2.14

    Confirm the EP_AIR_DRY Phase initiates and the following Key Actions are performed:

    • Client Tank device sequence is set to Air Dry Sequence.

    EP_AIR_DRY initiates and the following Actions Occur:

    • Client Tank device sequence is
      set to Air Dry Sequence.

    EP_AIR_DRY initiates.

    Client Tank device sequence is set to Air Dry Sequence
    and the sequence steps through in accordance with the Client Tank Device Sequence Chart.